Small Size Lightweight 3 Phase PMSM Motor For Induction Motor Replacement

 
EMF and Torque Equation
 
In a synchronous machine, the average EMF induced per phase is called dynamic induces EMF in a synchronous motor, the flux cut by each conductor per revolution is Pϕ Weber
Then the time taken to complete one revolution is 60/N sec
 
The average EMF induced per conductor can be calculated by using
 
( PϕN / 60 ) x Zph = ( PϕN / 60 ) x 2Tph
 
Where Tph = Zph / 2
 
Therefore, the average EMF per phase is,
 
= 4 x ϕ x Tph x PN/120 = 4ϕfTph
Where Tph = no. Of turns connected in series per phase
 
ϕ = flux/pole in Weber
 
P= no. Of poles
 
F= frequency in Hz
 
Zph= no. Of conductors connected in series per phase. = Zph/3
 
The EMF equation depends on the coils and the conductors on the stator. For this motor, the distribution factor Kd and pitch factor Kp are also considered.
 
Hence, E = 4 x ϕ x f x Tph xKd x Kp
 
The torque equation of a permanent magnet synchronous motor is given as,
 
T = (3 x Eph x Iph x sinβ) / ωm
 
 
Permanent magnet AC (PMAC) motors have a wide range of applications including:
 
Industrial Machinery: PMAC motors are used in a variety of industrial machinery applications, such as pumps, compressors, fans, and machine tools. They offer high efficiency, high power density, and precise control, making them ideal for these applications.
 
Robotics: PMAC motors are used in robotics and automation applications, where they offer high torque density, precise control, and high efficiency. They are often used in robotic arms, grippers, and other motion control systems.
 
HVAC Systems: PMAC motors are used in heating, ventilation, and air conditioning (HVAC) systems, where they offer high efficiency, precise control, and low noise levels. They are often used in fans and pumps in these systems.
 
Renewable Energy Systems: PMAC motors are used in renewable energy systems, such as wind turbines and solar trackers, where they offer high efficiency, high power density, and precise control. They are often used in the generators and tracking systems in these systems.
 
Medical Equipment: PMAC motors are used in medical equipment, such as MRI machines, where they offer high torque density, precise control, and low noise levels. They are often used in the motors that drive the moving parts in these machines.

 
Advantages:
 
Small And Lightweight
In special electromagnetic and structural design, the volume-to-weight ratio is reduced by 20%, the length of the whole machine is reduced by 10%, and the full rate of stator slots is increased to 90%.
 
Highly Integrated
The motor and the inverter are highly integrated, avoiding the external circuit connection between the motor and the inverter, and improving the reliability of the system products.
 
Energy Efficient
High-performance rare-earth permanent magnet material, special stator slot, and rotor structure make this motor efficient up to IE4 standard.
 
Custom Design
Customized design and manufacture, dedicated to special machines, reduce redundant functions and design margins and minimize costs.
 
Low Vibration And Noise
The motor is directly driven, the equipment noise and vibration are small, and the impact on the construction work environment is reduced.
 
Maintenance Free
No high-speed gear parts, no need to change gear lubricant regularly, and truly maintenance-free equipment.
 
IPM VS SPM
 
A permanent magnet motor (also called PM) can be separated into two main categories: Interior Permanent Magnet (IPM) and Surface Permanent Magnet (SPM). Both types generate magnetic flux by the permanent magnets affixed to or inside of the rotor.
 
SPM
SURFACE PERMANENT MAGNET
A type of motor in which permanent magnets are attached to the rotor circumference.
SPM motors have magnets affixed to the exterior of the rotor surface, their mechanical strength is so weaker than the IPM ones. The weakened mechanical strength limits the motor’s maximum safe mechanical speed. In addition, these motors exhibit very limited magnetic saliency (Ld ≈ Lq). Inductance values measured at the rotor terminals are consistent regardless of the rotor position. Because of the near unity saliency ratio, SPM motor designs rely significantly, if not completely, on the magnetic torque component to produce torque.
 
IPM
INTERIOR PERMANENT MAGNET
A type of motor that has a rotor embedded with permanent magnets is called IPM.
IPM motors have a permanent magnet embedded into the rotor itself. Unlike their SPM counterparts, the location of the permanent magnets makes IPM motors very mechanically sound, and suitable for operating at very high speeds. These motors also are defined by their relatively high magnetic saliency ratio (Lq > Ld). Due to their magnetic saliency, an IPM motor has the ability to generate torque by taking advantage of both the magnetic and reluctance torque components of the motor.